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AUTO TOOL SETTER

First time in India, Fully Automatic Conductive 3D Tool Setter. Works on conductive electrical path from the body to the Top plate. LED indicator lights are used to show the trigger state of the probe.

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Basic configuration:

The standard: ATS

20mm Base plate for Bed clamping

10 meters 0.25sq 4 core wire cable with 3 meters Steel braided conduit.

Aviation plug with IP67 rating for easy disassembly in case of damage (First in class)

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Applicable equipment and working condition:

Suitable for various specifications of machine centers, CNC boring and milling machines, and drilling-tapping machine centers, etc

Suitable for checking workpieces of all kinds of solid materials.

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Application:

Setting Tool and workpiece coordinate system and machining zero points Automatically before processing

Detect and control the key dimensions, position coordinates, and their precision Automatically between two processes

Detect the precision of the key dimensions, shapes, position after processing.

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Technical Parameters:

Stylus sensing direction: ±X, ±Y, +Z

Stylus sensing over-travel: X-Y±15°, Z -5 mm

The trigger force in Z direction: 0.1 g

Trigger force in X-Y surface( standard stylus ) : 0.1g

Unidirectional repeatability(2σ): ≤ 10 μm

Input voltage is 24±10% V DC and the output Skip Voltage of 24V

Controllers - Siemens (Uses Sinumerik Auto Probe cycles), Fanuc, Mitsubishi, Winmax(Under Development)

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Why Our Auto Tool setter?

  • 1-year replacement warranty

  • Once set, No setting required for 1000 actuation

  • No Rotation needed since 3D

  • X Y Z 5mm Over travel protection

  • Probes serviceable in case of damage, No need of service engineer to uninstall probes from controller for shipment, remove aviation plug and easy disassemble.

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Auto Toolsetter catalog. 

Drawing design

ATS_edited.jpg
  • How is it different from a mechanical edge finder?
    This is a 3D probe
  • What is the benefit of using Probe vs conventional methods?
    You can achieve about 70% more productivity by lessening the setting time and do post machine inspections before removing it
  • Does Manleo 3D Datum finder probe have cnc interface?
    No. Currently its a mechanical 3D Datum finder probe with light and buzzer indicators which trigger on touching metalic surfaces. We are working on wired and wireless probes.
  • Does Manleo probe work on all types of materials and machines?
    No, It is a conductive probe and works on conductivity between the spindle and work table. It can only trigger on metallic surfaces like Steel, Copper, aluminium and Alloys
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