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Opto-Z mini Drill and TAP

First time in India, a Fully Automatic Non-Conductive small factor Tool Breakage detector with high-speed measurement of up to F1500 speeds enabling to take tool breakage detection at 2.5 seconds per cycle. It comes with a "Coolant Splasher" which is designed for easy removal and cleaning of chips and debris commonly found in Drill and Tap centers.

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Designed for Drill and Tap machining centers where, single tool failure leads to destruction of all the subsequent tools, resulting in downtime, part and tool losses and disturbance in your Z alignments needing extra manpower and time-to-time calibration of the machine.

 

Any material including non-conductive tips like Diamond, Oxidized coated tips can be used to get accurate length offsets. Built for Harsh working conditions to withstand day-2-day abuses. 

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Technical Configuration:

The standard: Opto-Z mini

LxBxH - 40mm x 50mm x 40mm

25mm Top plate

10mm Base plate for Bed clamping and leveling

10 meters 0.25sq 4 core wire cable with 3 meters Steel braided conduit.

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Applicable equipment and working condition:

Suitable for various specifications of machine centers, CNC boring and milling machines, and drilling-tapping machine centers, etc

Suitable for checking workpieces of all kinds of solid materials.

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Application:

Setting Tool lengths automatically before processing

Detect and control tool breakages between two processes

Detect the precision of the key dimensions, shapes, position after processing.

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Technical Parameters:

Stylus sensing direction:+Z

Stylus sensing over-travel: Z -5 mm

The trigger force in Z direction: 4N

Unidirectional repeatability(2σ): ≤ 10 μm

Input voltage is 24±10% V DC and the output Skip Voltage of 24V

Controllers - Siemens, Fanuc, Mitsubishi, (Under Development - Maztrol, Heidenhain, Okuma, Winmax)

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Why Our Opto-Z Mini?

  • 1-year replacement warranty and post warranty service assurance

  • Once set, No setting required for 1000 actuation

  • Z 5mm Over travel protection

  • Probes serviceable in case of damage

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Opto-Z Mini DT catalog. 

Drawing design

  • How is it different from a mechanical edge finder?
    This is a 3D probe
  • What is the benefit of using Probe vs conventional methods?
    You can achieve about 70% more productivity by lessening the setting time and do post machine inspections before removing it
  • Does Manleo 3D Datum finder probe have cnc interface?
    No. Currently its a mechanical 3D Datum finder probe with light and buzzer indicators which trigger on touching metalic surfaces. We are working on wired and wireless probes.
  • Does Manleo probe work on all types of materials and machines?
    No, It is a conductive probe and works on conductivity between the spindle and work table. It can only trigger on metallic surfaces like Steel, Copper, aluminium and Alloys
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